AAC Plant
Autoclaved aerated concrete (AAC) plants and expertise for the manufacturing of AAC panels and blocks are developed and manufactured by Powerol, a renowned leader in this field. We design and manufacture the fully automatic AAC plants & automation systems owing to our highly experienced team’s decades of experience and operations all over India.
The comprehensive, core technology, plant services, and industrial solutions are a few of our services. We serve as your long-term technological partner and walk you through every stage of designing, construction, and operation of your AAC factory.
To help you maximize of your AAC business, Powerol, your technology partner, provides access to industry best practices and knowledge from around the world. Beyond the provision of machines our expertise is readily available to assist and help you at every stage of the AAC value chain.
Our Expertise
GREENFIELD PROJECTS
UPGRADATION & MODERNIZATION
AMC, REPAIR & MAINTENANCE
CONSULTATION & EXPERTISE
Autoclaved Aerated Concrete
MATERIAL AND ENERGY EFFICIENCY
AAC is a fantastic thermal and acoustic insulation because of the air pores in the material. Depending on the density being employed, the thermal conductivity values range from 0.18 to 0.24 W/mK. The cost of heating and cooling can be reduced by about 30% owing to this low thermal conductivity rating
A PERFECT CONCRETE MATERIAL
AAC is a sustainable building material that is created using only natural ingredients like fly ash(or sand), cement, lime, gypsum, and aluminum powder. This mixture yields lightweight aerated concrete that offers superior insulation, light weight structure, and fire protection
FIRE-RESISTANT AND SAFE BUILDINGS
To endure fires, earthquakes, and other natural disasters, all AAC materials are well-suited
The highest level of fire prevention is achieved by AAC, which can resist up to 4 hours of open exposure to fire. It belongs to class A1 and is non-combustible
A RAPID AND SIMPLE CONSTRUCTION SYSTEM
Construction times are 2-5 times faster using autoclaved aerated concrete blocks and panels than with other traditional technologies since they are lightweight and simple to handle
Key Features
RELATIONSHIP TECHNOLOGY
INDIA ~ FUTURE
The Flat Cake cutting machine, one of the most significant inventions introduced to the market by Powerol, enables the fabrication of excellent quality AC products with extraordinary finishing at optimum prices
CUTTING TECHNOLOGY FEATURES
PROCESS SIMPLIFICATION AND HIGH PRODUCTION LINE FLEXIBILITY
- Limiting material/capacity loss by minimal cake handling
- High capacity Tilting Crane
- Double oscillating wires - in the super fast Cutting Frame
- Mould opens up entirely with hinged doors - easy to clean and oil
- Cutting gives perfect wall surface - will reduce thickness of plaster
- Accurate tongue and groove profiling in the green state
AUTOMATIC PLANTS
Our project teams work on every component of a new AAC plant using Powerol's turn-key approach which combines expertise and a customer-focused attitude. Beyond the manufacturing, installation, and commissioning of entire systems. we work with you to ensure dependable daily output
TURN-KEY AMENDMENTS
Turnkey upgrade packages for existing AAC
Factories are offered by Powerol by using the
most recent technology and advances, we
specialize in updating AAC plants built with
various technologies.
- Cutting Line Efficiency
- Tilting Crane Efficiency
- Waste Reduction
- Automatic Mould Oil Spraying Station
HIGH QUALITY GREEN CAKE CUTTING SYSTEM
- Durable quality and engineering
- From 300 to 2000 m3/day in capacity
- Simple increases in capacity and product offerings
- Blocks and panels in the 50mm to 300mm thickness range
- In case any special size required from
customer - can do by change wire slot - For accuracy and super smooth surfaces a secondary smoothening wire is used after the initial cutting wire
CONSERVATION OF RAW MATERIALS
Turnkey upgrade packages for existing AAC
Factories are offered by Powerol By using the most recent technology and advances, we specialize in updating AAC plants built with various technologies.
- Easy to transport due to their light weight.
- Zero wastage of raw materials during production.
- Cutting wastes are reused and fed back into production.
- Accurate cutting minimizes the generation of wastes.
Services For Plant
Powerol helps to improve and optimize the productivity of your existing AAC plants by offering the following services:
MAINTENANCE
CONSUMER GOODS & UNIQUE PARTS
RECIPES OPTIMIZED
ASSESSMENT & MANAGEMENT
IMPROVEMENTS TO PLANT
INSIGHTS FROM AAC BUSINESS
We provide the following to share our expertise with you!
- Plant scanning
- Technical audits
- Plant operation manuals
- New product applications
- Market development plans
- Production licenses
Advantages of Powerol AAC Plant
- No process waste
- Smooth surfaces
- Surfaces panels 6 meter long
- Ultra-thin goods
- Lightweight footprint
- Minimum foundation
Powerol is the acknowledged global leading inventor and producer of Autoclaved Aerated Concrete (AAC) equipment and technology for the manufacturing of AAC panels and blocks, with decades of expertise and sales all over India.
We create and provide the world's most cutting-edge turn-key AAC plants and plant technology. As your long-term, sole project partner, we help you with every step of designing, constructing, and running your AAC factory. Because we are a comprehensive technology partner rather than just an equipment supplier, we can
create the most value.
We will create your success together!
